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DIY Saab 9 5 Drivers Side HVAC Blend Door Problem Subject: DIY Saab 9 5 Drivers Side HVAC Blend Door Problem Title: How to fix the Blend Door Overview: This is a known problem where a plastic part fails that causes the Drivers (or passengers) side blend door to stop operating and will remain in the hot or cold position. Bradley Hand Bold Italic Font Free Download there. To test if this is the problem, with the car running, calibrate the HVAC by pressing the AUTO and OFF buttons on the HVAC controls. If an 8 appears on the driver’s side (or passengers) this is probably the problem. The plastic stop arm is designed to stop the stepper motor for the blend door. When this fails the stepper motor has enough power to break the internal shaft from the motor to the door. The fix is to obtain two plastic replacement parts and install. Symptoms: Air will not move to hot or cold when the other side does.

HVAC calibration will fail with an 8 code on the side in question. Mechanic level: Easy / Medium Tools: Basic torx, socket, Phillips tools Time: About 1 hour, much less if you have done this before Parts: 12765865 Plastic replacement for inside failed shaft about $ Plastic replacement for stop arm about $25 Procedure: 1) Remove the driver’s side under dash panel a. Remove the 3 torx screws b.